In a landmark move to bolster India's manufacturing and infrastructure backbone, Bansal Wire Industries Ltd. (BWIL) — the country's largest stainless steel wire manufacturer — has inaugurated its largest cutting-edge facility in Dadri, envisioned as one of the most advanced and sustainable wire manufacturing units in the country. With a current production capacity of 3.6 lakh MTPA, the facility is poised to scale up to 4.2 lakh MTPA by H1 FY26. BWIL's total infrastructure is capable of supporting up to 6 lakh MTPA. The plant positions Bansal Wire at the forefront of the steel wire industry.
Strategically designed to serve high-growth sectors such as automotive, agriculture, power & transmission, construction, and general engineering, the Dadri plant blends industrial scale with environmental stewardship.
Designed with sustainability at its core, the facility features solar power generation, rainwater harvesting, energy-efficient machinery, and an acid-free wire cleaning process. An on-site Effluent Treatment Plant (ETP) and extensive landscaping reinforce its green footprint.
The plant houses a fully equipped R&D centre to develop high-performance wires like Induction Tempered, Oil Tempered, LRPC, and Brass Coated Reinforced Wires for key sectors including automotive, construction, agriculture, and power.
"The Dadri facility is a bold statement of our future-ready vision and commitment to 'Make in India' at global standards," said Pranav Bansal, CEO & MD, Bansal Wire Industries Ltd. "It not only strengthens our production capabilities but also reflects our aspiration to lead with technology, sustainability, and precision engineering in the wire manufacturing industry," he added.
Driving innovation, sustainability, and community impact
The new plant is designed to meet international benchmarks in automation, environmental compliance, and worker safety. Key features include:
- Advanced Automation: Equipped with high-speed precision machines and a soon-to-be-launched R&D centre for next-gen product development.
- Green Manufacturing: Integration of solar power systems, rainwater harvesting, zero-acid sand belt cleaning, and a robust Effluent Treatment Plant (ETP) to minimise environmental impact.
- Excellent Certifications: ISO 9001 and IATF 16949 compliant, with ISO 14001 and ISO 45001 certifications underway — ensuring quality, safety, and environmental standards.
- Local Empowerment: The plant has generated hundreds of direct and indirect employment opportunities and is committed to uplifting surrounding communities through skill training and infrastructure support.
Upcoming product lines
The facility will soon commence manufacturing a wider range of premium and industrial-grade wires, including:
- Induction Tempered Wire
- Oil Tempered Wire
- Brass Coated Hose Reinforced Wire
- Low Relaxation Pre-Stressed Concrete (LRPC) Wire
- Tyre Cord Wire
These products are expected to meet both domestic and export demands, particularly in critical sectors like construction, transport, and industrial automation.
