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New uniLoad Loading System

By Anvita Pillai, @Anvitap21,

Added 09 June 2022

The intuition of the operator is unsurpassed for fine machining. However, for reproducible quality, automation cannot be omitted from the grinding process

STUDER focuses on universality and speed with the uniLoad loading system. The automatic loading system enables users of the S31 and S33 external cylindrical grinding machines to increase quality and productivity. 

The control was developed by Wenger Automation and continues the STUDER operating philosophy. Thanks to modern and intuitive control, the system is so easy to operate that no special programming training is required. No programming skills are required. The user only needs to know the dimension and weight of the workpiece to use the loading system. The set-up wizard then guides the user conveniently through the necessary steps to start the grinding program.

uniLoad is offered based on a linear portal cell with two parallel grippers and is suitable for shaft components up to a length of 350 mm and a diameter of max. 100 mm. It thus covers a large proportion of the component ranges produced on these machines. The parts are supplied via a standardized, adjustable V-belt. The housing for the base module, which is provided with a loading hatch as standard, has been adapted to suit the machine design and enables safe and clean operation of the system.

uniLoad is currently suitable for distances between centres of 650 and 1000mm. The loading system is docked onto the machine and, with the racks at full capacity, enables automated processing of around one hour. In the case of workpieces with an external diameter of 34mm and a gripper diameter of 22mm, 50 parts can be loaded automatically. The look of the loading system is reflected in the aesthetic design of the machine and, as a standard product, enables quick response and delivery times. Customised solutions are also possible. In addition, uniLoad is expandable, so future requirements can also be met.