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The Ford Shelby GT350R Mustang comes with carbon fiber wheels

By Swati Sanyal Tarafdar,

Added 15 July 2015

It is the first vehicle from a major automaker to offer carbon fiber wheels as standard equipment

Ford sets extremely high testing requirements for its wheels. Ford wheels must endure tests that include curb strikes, UV and chemical exposure, and extreme heat durability testing. The GT350R wheels would need to fulfill all of these demands in order to proceed to production.

A common misconception of carbon fiber is that while it's strong, it's also a brittle material. Some formulations may have this characteristic, but carbon fiber's durability is a feature of the type of resin and design intent of the part. The wheels of Shelby GT350R are designed to be stiff, light and resilient.

One of the most severe tests for wheels in the Ford development process involves striking a curb at speed - a test that, without proper design, can cause serious wheel and tire damage.

Because of the light weight, advanced construction methods and resins in the wheels, along with the highly-developed MagneRide dampers, the suspension was able to react so fast that the driver wasn't sure the test had been carried out correctly and ran it twice to be sure. The suspension response was fast enough to greatly diminish the severity of the impact - that's the power of minimizing unsprung weight.

During track testing the extreme performance capabilities of the braking system developed heat which required the maximum technology available from Carbon Revolution.

When brake temperature measurements were taken, it was revealed Shelby GT350R's ultra-powerful brakes were creating rotor temperatures in excess of 900 degrees Celsius. As a result, the wheel design was elevated from a road car specification to a thermal standard more suitable for motorsports.

For decades aerospace companies have treated turbine blade materials subject to extreme heat with ceramic coatings to help improve durability. The technology is also used in top-tier open-wheel racing environments. A thermal barrier coating system developed by Carbon Revolution uses this same technology.

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