Elevating the processes
Bringing technological change in the plant is similar to upgrading an airplane while it is in the air. In such a scenario, the smooth transition is important. Speaking on the same, Vyas asserts, "The best thing about smart manufacturing is that since it is a mix of various elements - one can choose elements as per the reality of one's operational processes, timelines and market specifications and deploy accordingly to provide minimal disruption to production schedule."
Seconding the same, Shukla adds, "Naturally, it would be easier for greenfield projects to embrace Smart Manufacturing. However even for the brownfield projects, inculcating smartness is possible, albeit a far more challenging task, like upgrading an aircraft from propeller to jet, inflight! One will have to take up some installations as Proof of Concept or Technology Demonstrators, and then roll out the plan. Indian manufacturers have the wherewithal to undertake such a transformation."
On a larger scale
Evaluating the scenario on a larger scale, Vyas mentions, "In order to increase the contribution of manufacturing to the national GDP, India has to stride ahead in terms of global competitiveness when it comes to quality, efficiency and focus on clean energy. In order to fully realize the potential of our demographic dividend of younger populace, we need to provide them with improved job opportunities. Smart factories can be the bridge to achieve these goals by enhancing productivity, efficiency, minimizing downtime and improving customer service. One aspect of smart manufacturing, remote monitoring and data analytics is one area where India could leapfrog and become a leader just like it did with software in developing the global delivery model. However success will largely depend on the ability to combine the transition to smart manufacturing with a robust industrial apprenticeship/training model and also create frameworks as per the characteristics of different industry segments and scope of operations (SMEs)."
On a concluding note, Anbu says, "India can ensure its place on the top in the global list of countries that excel in manufacturing only by setting up smart factories. India's manufacturing sector GVA growth for 2017-18 from manufacturing sector was estimated at 5.1 percent as per Ministry of Statistics & Programme Implementation. India has a humungous job in hand to realize its vision of being the world's preferred manufacturing destination. India's manufacturing sector has realised that smart manufacturing will enable them achieve this and are adopting technologies in their production lines. This is aiding them to meet the surging needs of customers who demand price competitive products. Smart factories are also helping manufacturers to garner profits."
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