At IMTEX 2025, Marposs will showcase three groundbreaking technologies, underscoring its commitment to advancing e-mobility, manufacturing precision, and production reliability. From enhancing battery safety to ensuring drivetrain efficiency, these innovative solutions position Marposs as a leader in cutting-edge testing systems.
Leak B-TRACER: Ensuring Battery Safety and Performance
The rise of e-mobility has prioritised the safety and reliability of lithium-ion batteries. Marposs introduces the Leak B-TRACER, a semi-automatic testing station designed to detect leaks in lithium-ion battery cells, ensuring optimal safety and performance.
This advanced system uses a two-step leak detection process. Initially, helium leak detection identifies potential flaws before the electrolyte filling stage. The second phase leverages Marposs' innovative Electrolyte Tracing technology, which detects leaks post-filling by vaporising and measuring escaped electrolyte within a vacuum chamber.
With its user-friendly design, the Leak B-TRACER integrates seamlessly into production lines, accommodating various battery cell formats and electrolyte types. Ideal for prototype testing, statistical process control (SPC), and end-of-line quality checks, it addresses the evolving demands of e-mobility manufacturing.
NVH G-EAR: Revolutionising Gear Noise Testing
As hybrid and electric vehicles reshape the automotive landscape, reducing drivetrain noise has become critical for manufacturers. Marposs presents the NVH G-EAR, an advanced system designed to test individual gear noise under high operational conditions (3,000 rpm and 40 Nm torque).
By identifying noisy gears prior to assembly, the NVH G-EAR enhances mechanical reliability and efficiency while contributing to a quieter, more comfortable driving experience. This innovation also optimises manufacturing processes, reduces costs, and improves end-user satisfaction.
LT400: Winding and Insulation Analyser for Enhanced Reliability
Electric vehicle components demand stringent reliability, particularly in insulation systems. The LT400 addresses this with a state-of-the-art solution for detecting latent insulation defects undetectable by standard electrical tests.
Utilising a sophisticated capacitor coupling technique, the LT400 detects partial discharges—early indicators of insulation degradation—without the need for external sensors. It integrates seamlessly into production environments and is compatible with Marposs' in-house flexible test software, ensuring consistent calibration across R&D and production lines.
Driving Progress in Manufacturing and E-Mobility
The innovative solutions showcased by Marposs at IMTEX 2025 reaffirm its commitment to addressing critical industry challenges. From improving battery safety to refining gear performance and insulation reliability, Marposs sets new benchmarks for e-mobility and manufacturing excellence.
