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Here is what you didn't know about EV Charging

By Simon Britter, Global Product Manager at Exicom India,

Added 23 August 2023

Dispelling the misconceptions about EV charging speed is crucial for promoting the adoption of electric vehicles. This article talks about the factors influencing charging speed, and ways to optimise it.

As electric vehicles (EVs) gain popularity in the country, it is essential to address the widespread misconceptions and misunderstandings surrounding the charging process, particularly the speed at which EVs can be charged.

Many people still hold outdated beliefs about EV charging, assuming it is slow and inconvenient. The charging speed of electric vehicles is influenced by several factors, including the charger's kW rating, current rating, battery, temperature, and state of charge, among other things.

By understanding these factors and making informed choices, EV owners can optimise their charging experience.

Factors Influencing Charging Speed:

The charger's kW rating plays a significant role in determining the charging speed. Higher kW-rated chargers deliver more power to the vehicle, resulting in faster charging times.

For example, a 50 kW charger will charge a vehicle faster than a 10 kW charger. Alternating current (AC) chargers typically range from 3 kW to 22 kW, while direct current (DC) fast chargers can go up to several hundred kW.

The different charger types, such as Level 1, Level 2, and DC fast chargers (Level 3), offer varying charging speeds. Level 1 chargers, which typically use a standard household outlet, are the slowest, while Level 3 chargers can provide rapid charging for compatible EVs.

It is important for EV owners to understand their vehicle's maximum charging capacity to optimise charging speed.

On the other hand, the current rating of a charger, measured in amperes (A), is another crucial factor affecting charging speed. A higher current rating allows for a greater flow of electricity, leading to faster charging.

For example, a charger with a higher current rating can provide more power to the vehicle, which results in reduced charging times. It is important to note that the vehicle's onboard systems must be compatible with the charger's current rating to utilise its full potential.

The design and capacity of the EV's battery, along with the efficiency of its Battery Management System (BMS), impact charging speed. Lithium-ion batteries, commonly used in EVs, have the advantage of being able to accept high charging rates.

Technological advancements have enabled the development of high-capacity batteries and sophisticated BMS, allowing for faster charging without compromising battery health. Moreover, extreme temperatures, both hot and cold, can potentially slow down the charging speed. Cold temperatures slow down the charging process, as the battery's chemical reactions are less efficient.

However, EVs are equipped with thermal management systems that regulate battery temperature, ensuring safe and efficient charging. In colder temperatures, pre-conditioning features can warm up the battery before charging, optimising charging speed and protecting the battery's health whereas in warmer climates, the thermal management system may actively cool the battery or limit its charging to protecting it from overheating.

The State of Charge (SOC), or the current battery charge level, influences charging speed when plugged in. Generally, EVs charge faster when the battery is at a lower SOC. As the battery nears its maximum capacity, the charger intentionally reduces the charging rate in order to safeguard the battery's health and prolong its lifespan. This intentional behavior prevents fast-charging at high State of Charge (SOC) levels, which can lead to excessive heat generation and a decrease in the battery's overall lifespan.

Chargers provided by Exicom, such as those in networks across India, offer advanced charging solutions with high kW and high current ratings, further reducing charging times.

How to Optimise Charging Speed

Selecting the Right Charger: Choosing a charger with a higher kW rating that matches the vehicle's capabilities ensures faster charging. It's important to consider the vehicle's charging specifications and capabilities when selecting a charger.

Leveraging DC Fast Charging: DC fast chargers provide significantly faster charging speeds compared to AC chargers. Utilising DC fast chargers, especially during long-distance journeys, can minimise charging time.

Charging at Off-Peak Hours: Electricity demand is generally lower during off-peak hours. Charging during these times can ensure faster charging and potentially lower electricity costs, especially if time-of-use pricing is in place.

Planning Charging Sessions: By monitoring the vehicle's range and planning charging sessions strategically, EV owners can avoid stressful low SOC situations and utilise charging opportunities efficiently. Regularly charging the vehicle at convenient intervals ensures that it never reaches critically low battery levels.

Dispelling the misconceptions about EV charging speed is crucial for promoting the adoption of electric vehicles. By educating the public about the factors influencing charging speed, more individuals can be encouraged to embrace electric vehicles and contribute to a sustainable future.