Dramatic results

With the introduction of Renishaw's OMP60 touch trigger probe and OTS contact tool setting probe, Associated Tools began to see dramatic results. Introduction of a CNC fourth axis and OMP60 makes indexing automatic. For every indexing position, the reference point is set automatically, meaning that the component setting time is reduced to 20 minutes and the rate of scrap is reduced to almost zero percent.

The cable-free OTS optical tool setting and broken tool detection probe also brought about successful process improvements; the tool setting time was dramatically reduced and also benefited from increased accuracy. Even the tool life was optimised.

Well placed to compete

With two decades of experience in manufacturing valves, a special unit for manufacturing products for the defence industry and the increased accuracy and decreased set up times resulting from Renishaw probing techniques, Associated Tools is now on track for growth. With the focus on manufacturing and supplying components to factories in Kolkata, Ishapur and Thirchi, Associated Tools aims to double or triple its defence unit turnover.

With rapid process development, stable and predictable processes and automated machines, Associated Tools is well placed to compete for high accuracy work.

Outstanding efficiency

Associated Tools has proven how the correct integration of Renishaw's touch trigger probes and broken tool detection systems, in combination with the innovative software required, can result in a highly efficient system for the manufacture of precision components for the defence industry.

As Bishnu concludes: "Since we started using Renishaw probes and software, we have been able to consistently manufacture critical components for the defence industry. There has been a reduction of 66 percent in set up time and we have stopped talking about component rejections and manual errors, as these have been eliminated completely."

Ends